<<<DVCPRO HD 1080i to hard drive>>>
<<< the Raid drive drops off the system>>>
<<<the G5 is struggling to play the film. >>>
It might be. I'd like to know a lot more abouit the machine. How many internal drives do you have? How is the RAID connected and what kind is it?
Are you trying to play a complicated timeline, or are you playing back one single show file that you created from export?
The desparation method for this is to export the show as a self-contained show, disconnect everything else external and try playing it from there. The HiDef shows may not be able to do that because some RAIDs are actually faster than internal drives and playback won't work anywhere else.
If the show won't fit on an internal drive, save it onto the RAID and play it from there. If that process won't fit anywhere, the real problem is you don't have near enough hard drive space available to do what you're trying to do and that is leading to choking and stuttering.
No that's not normal, but it's a perfectly common problem at the end of a production where you're just squeeking by on drive space.
Some of these hints may help, too.
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Koz